Optrel Crystal 2.0 & E3000X PAPR package

A welding helmet with 31% light transmission in the non-reactive state and the highest levels of dust protection from a TH3 PAPR system – the ultimate welding package for clarity and colour perception.

Meets TH3 standards which only allow a maximum particulate ingress of 0.2%. Further protection from organic, inorganic, acid vapours and gases is also available by adding the optional A1B1E1 combination filter.

Looking to improve upon their previous world record of 2.5 for a non-reactive light state, Optrel spent years developing the Crystal 2.0. As the name suggests, a shade level of 2 was achieved and Crystal was born. Now welders are able to experience a totally clear view of their surroundings and working material. Clarity and colour representation of the weld pool is now at a new level, previously thought unachievable in a welding helmet. 

Crystal lens technology allows the welder to see how the weld pool melts and watch the weld seam being created. The position of the welding torch is instantly recognisable, clearly identifying where the weld needs to start and finish – ideal for intricate welding operations.

Heat-reflecting silver paint helps to reduce the temperature inside the helmet. Coupled with the Optrel E3000X PAPR system, the operator can work comfortably – even in warm working environments.

Sensor slide: Set the sensor detection angle individually to your requirements.

A patented eccentric adjustment feature allows the operator to increase or decrease the gap between the face and the mask with just one twist, maximising comfort and eliminating glare.

Twilight ADF technology allows the eyes a smoother transition back to normal light conditions. This exclusive technology reduces eye fatigue and discomfort, most noticeably in continuous welding applications. 

Sensitivity Function prevents the ADF lens from being prematurely activated in certain lighting environments or if a number of welders are working in close proximity.

Comfort headband distributes weight evenly to reduce back and neck strain.

Grinding mode: The brightest and clearest vision ever achieved by a welding helmet when used in sanding and grinding applications.

Weight 695 grams

EN379 classification:   

Optical class: 1

Scattered light: 1

Homogeneity: 1

Angular dependence: 2

Shade levels

Non-reactive shade level: 2 – ideal for grinding applications

Manually activated:4-12

Automatically activated: 4-12 

E3000X PAPR

Many tasks such as grinding, arc welding, routing and sanding, produce large amounts of fine dust particles, which can cause long term respiratory illnesses. Other applications such as spraying, painting or working with solvents can also be harmful and therefore need protecting against. When paired with the correct filter, the Optrel E3000X PAPR system is a highly effective, comfortable and economical solution for operators working in these environments where respiratory protection is essential.

The Optrel E3000X powered air purifying respirator works by using a high powered motor to draw air through a high efficiency filter. Clean air is supplied to the operator through a breathing tube and compatible headtop from within the Optrel range. This positive pressure air delivery inside the selected headgear prevents any outside contaminants from entering, thus the wearer is protected. A major advantage of positive pressure air delivery is that it negates any face fit testing as the mask is not sealed to the face, breathing is also easier as the motor is pulling air through the filter and not the lungs. A continual flow of cooling air – up to 240 litres per minute, improves wearer comfort and increases productivity, especially during manual labour.

Unlike many PAPR systems which work to the TH2P standard, allowing 2% of particulates to enter the mask, the Optrel range of powered air purifying respirators meet the highest level of dust and particulate protection available – TH3P. This elevated protection allows just 0.2% of particulate ingress offering 10 X better filtration when compared to some other powered respirators.

During welding, an increase in ozone concentrations can cause an unpleasant odour resulting in headaches or even nausea, this can be alleviated by adding the optional Mountain Breeze odour filter or A1B1E1 combination filter.

Should the pre or main filter become blocked during operation, an audible alarm is sounded and  the fan speed is reduced to the next lowest setting in order for immediate works to continue. Failure to address the saturated filter will eventually trigger a shut off device in the system.        

Key features

Up to 18 hours of battery life.

Brushless motor.

Very high air flow and long run time rates:

Level 1: min. 170 l/min, 18 hours

Level 2: min. 210 l/min, 16 hours

Level 3: min. 240 l/min, 13 hours

Spark trap and Pre-filter system dramatically reduces running costs by sparing the main filter from heavy contamination.

Audible alarm alert: blocked filter and no filter inserted.

Built in flow sensor negates a manual air flow check as with other PAPR systems.

Weight: 1560 grams including filter, belt and battery.

Included as Standard: Blower unit with hose, TH3P R SL Filter, 18h LI-ion Battery, Leather belt, Universal charger, Parking buddy, Crystal 2.0 PAPR welding helmet, Batteries, Bag.

Warranty: E3000X – 2 years from date of sales for manufacturing and material defects, 6 months warranty for battery.

3 Years Warranty on all Optrel Welding Helmets excluding Batteries when registered.